A2849C: Republic Pharmaceuticals is Planning to Develop a Generic Version of a Branded Medicine: Pharmaceutical Technology Assignment, RP, Singapore

University Republic Polytechnic (RP)
Subject A2849C: Pharmaceutical Technology

Written Assignment

The context of the written assignment should discuss, explore, and analyze the following topics.

Republic Pharmaceuticals is planning to develop a generic version of a branded medicine Drug A coated tablet, upon expiration of the patent filed by the innovator company of Drug A. Listed below (Table 1) are some physicochemical properties of Drug A.

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Physical State Powder
Dose 300mg Drug A in each 800mg tablet
Colour White
Taste Bitter
Melting Point 80°C
Carr’s Index 17
Angle of Repose 38°
Stability Analysis Degraded with long exposure to air and light

1. As a formulation scientist in Republic Pharmaceuticals, you are tasked to propose a suitable granulation method for Drug A powder to convert it to compressed tablets weigh 800mg each.

You may discuss the following aspects in this section

  • Research and discuss the various granulation technologies available for manufacturing tablets
  • Justify your choice of granulation method for Drug A
  • Discuss the critical process steps involved in the chosen method
  • Discuss how the process parameters of the chosen method may affect the quality of the granules produced.

2. Propose a suitable tablet coating method to use after Drug A powder is converted to compressed tablets.

You may discuss the following aspects in this section

  • Research and discuss the various tablet coating technologies available
  • Justify your choice of coating method for Drug A tablets
  • Discuss the critical process steps involved in the chosen method
  • Discuss how the process parameters of the chosen method may affect quality of Drug A coated tablets.

3. From the list of excipients provided in Annex A, select the excipients to formulate Drug A coated tablets based on the granulation and coating methods you have Justify your choice of excipients used in the formulation. (10 marks)

4. After Drug A Tablets are formulated and compressed by the formulation team, various quality control (QC) tests were performed on a trial batch of Drug A Tablets. You are tasked to compare the QC test results for the trial batch of Drug A tablets with USP standards and determine the quality of the tested Drug A Tablets.

QC Tests QC test results for a trial batch

 of Drug A tablets

USP Limits
Uniformity of weight (average) 850 mg  ±10% of the target weight
Friability (percent loss) 1.3% ≤ 1%
Hardness (average) 3 – 4 KP *
Disintegration (time) 6 mins < 15 mins

The quality control test results and the corresponding USP limits are given

You may discuss the following aspects in this section

  • Describe the steps taken to perform the various quality control tests (Table 2) on the trial batch of Drug A tablets indicating the materials and equipment used for each test.
  • Review and analyze the various quality control tests done on the trial batch of Drug A tablets and comment on whether they meet the USP specifications.
  • Suggest possible ways to increase the quality of the Drug A tablets if they don’t meet the USP specifications.
  • Discuss the critical techniques or steps for various quality control tests that you think may affect accuracy in the test results.
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